SKD61 Tool Steel

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SKD61 Tool Steel
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SKD61 Tool Steel is a hot work die steel, primarily used in the manufacture of molds that withstand high temperatures and cyclic heat loads. Typical applications include key components in die casting molds, hot forging molds, and metal extrusion forming molds.
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Description

Introduction

 

SKD61 Tool Steel is a hot work die steel, primarily used in the manufacture of molds that withstand high temperatures and cyclic heat loads. Typical applications include key components in die casting molds, hot forging molds, and metal extrusion forming molds.

 

Specification

 

Standards

JIS G4404 SKD61, ASTM A681 H13 (equivalent), DIN EN ISO 4957 1.2344, GB 4Cr5MoSiV1

Round bar diameter

20 mm – 500 mm

Flat bar thickness

20 mm – 300 mm

Plate thickness

up to 400 mm

Hardness

48 – 52 HRC

Tensile Strength

≥1300 MPa

Impact Toughness

Good stability after proper tempering

Thermal Stability

Suitable for long-term hot work conditions

Carbon (C)

0.35 – 0.42

Chromium (Cr)

4.8 – 5.5

Molybdenum (Mo)

1.2 – 1.5

Vanadium (V)

0.8 – 1.2

Silicon (Si)

0.8 – 1.2

Manganese (Mn)

≤0.5

 

Features

 

Clear Strengthening Mechanism

Cr (4.8–5.5%), Mo (1.2–1.5%), and V (0.8–1.2%) in the material form dispersed alloy carbides, which inhibit dislocation movement and delay softening during tempering.

 

Controllable Hardness Range After Heat Treatment

The hardness after quenching and tempering is controlled within the range of 48–52 HRC, corresponding to a tensile strength ≥1300 MPa. Process adjustments can be made according to the stress conditions of the mold.

 

Resistant to Thermal Fatigue

The medium carbon content (0.35–0.42%) combined with silicon (0.8–1.2%) improves tempering stability, slowing crack initiation and propagation during repeated heating and cooling.

 

Wide Range of Section Adaptability

Round bars from 20–500 mm and plates up to 400 mm thick are available. Combined with good hardenability, the difference in hardness distribution between the interior and surface of large-section workpieces can be controlled.

 

Product Equipment

 

Applications

 

Die Casting Industry: Used in the cavities and cores of die-casting molds for aluminum and zinc alloys, bearing the erosion of molten metal and cyclic thermal loads.

 

Forging Industry: Used in hot forging dies and pressure-bearing parts, providing necessary strength and resistance to thermal cracking during high-temperature plastic deformation.

 

Extrusion Industry: Used in metal extrusion dies, maintaining the die geometry under continuous high temperature and high stress conditions.

 

Mold Manufacturing Industry: Used in plastic molds or structural components requiring heat load resistance, bearing the effects of localized temperature rises during the forming process.

 

Applications

Hot Forging And Extrusion

Hot Forging and Extrusion

Automotive Manufacturing

Automotive Manufacturing

Energy And Industrial Equipment

Energy and Industrial Equipment

 

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FAQ

Q: How to determine the hardness range when selecting SKD61?

A: When the mold's primary requirement is wear resistance, a hardness close to 52 HRC can be selected. When the primary requirements are impact resistance or crack resistance, it is recommended to control the hardness within the range of 48–50 HRC to balance strength and toughness.

Q: Do large-sized materials require special heat treatment processes?

A: When the cross-sectional dimensions are large (e.g., >300 mm), a staged preheating and sufficient heat holding quenching process should be used to reduce uneven microstructure caused by internal and external temperature differences.

Q: How should hot cracks be handled during use?

A: Check whether the number of tempering cycles and the temperature are sufficient. Simultaneously, adjust the surface treatment (e.g., nitriding) and cooling conditions during use to reduce thermal stress concentration.

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